BOILER PLANT TESTING
1 1 FACTORIES: EFFECTIVE PRODUCERS OF GOOD GOODS 1 2 FACTORY DYNAMICS 1 3 BALANCING THE BUSINESS DECIDE II: A SIMULATION EXPERIENCE 1 4 LEADERSHIP FOR TEAMS 1 5 MOVING THE COMMUNITY TO IMPROVED PERFORMANCE A CASE STUDY USING OEE METRICS 1 6 TOTAL EFFECTIVENESS EQUIPMENT PERFORMANCE (TEEP) 1 7 THE BOTTOM LINE: GOOD GOODS AT LOWEST COST—NOW! 2 LEARNING THE BASICS OF OEE METRICS 2 1 DEFINITIONS OF OEE CATEGORIES 2 2 DATA COLLECTION REVIEW 2 3 PRACTICE PRODUCTION REPORT 2 4 SUMMARIZATION EXAMPLE 2 5 OEE FORMULAS AND RESULTS METHOD 1 OEE USING NAKAJIMA FORMULAS METHOD 2 OEE USING EVENT TIME RECORDS METHOD 3 OEE BASED ON GOOD UNITS TRANSFERRED 2 6 RECONCILIATION AND LOSS ANALYSIS 3 THE FINANCIAL ASPECTS OF OEE 3 1 FACTORY EXAMPLE: BASE CASE 3 2 CASE B: SAME OUTPUT, IMPROVED OEE 3 3 CASE C: FULL FACTORY, IMPROVED OEE 3 4 CASE D: OEE IMPACT ON RETURN ON ASSETS (ROA) 3 5 CASE E: HIGHER OEE WITH THE SAME SALES, ROA 3 6 CASE F: HIGHER OEE, SELLING EVERYTHING PRODUCED, ROA 4 THE PEOPLE FACTOR 4 1 THE MOST IMPORTANT RESOURCE: ACTIVELY LEARNING, MOTIVATED PEOPLE 4 2 GROUP CENTERING EXERCISE THE METRONOME EXERCISE 4 3 SKILLS, INTERACTION, ACTION 4 4 OBSERVATION AND EDUCATION 4 5 WORK GROUP EXPERIENCES 4 6 AN EXAMPLE OF EXPECTATIONS: MASTER MECHANICS 4 7 AN EXAMPLE OF EXPECTATIONS: TECHNICIANS 4 8 INTERVIEWING AND HIRING 4 9 RANKING AND COMPENSATING 5 PRIORITY AND DECISION TOOLS 5 1 THE VALUE FULCRUM 5 2 DEVELOPING A TROUBLESHOOTING GUIDELINE DECISION TREE 6 WIN-WIN MAINTENANCE/EQUIPMENT SHUTDOWN STRATEGIES 6 1 STEPS TO IMPROVE TEEP: A CASE STUDY IDENTIFY EXPLOIT SUBORDINATE ELEVATE GO BACK 6 2 SHUTDOWN STRATEGY CHECKLIST 7 RELIABILITY 7 1 RELIABILITY101 INTRODUCTION 7 2 RELIABILITY NOMENCLATURE 7 3 BEGINNING RELIABILITY WITH WHAT YOU HAVE 7 4 MATCHING MAINTENANCE STRATEGY TO EQUIPMENT FUNCTION 7 5 DEVELOPING BEST PRACTICES 7 6 BUILDING RELIABILITY INTO EQUIPMENT DESIGN 8 RELIABILITY AVAILABILITY MAINTAINABILITY/SYSTEM PERFORMANCE ANALYSIS, (RAM/SPA) 8 1 RAM/SPA 8 2 IMPROVING THE ‘HORSE’ YOU ALREADY HAVE / STARTING RELIABILITY 8 3 QUICK CHANGEOVERS: SINGLE-MINUTE EXCHANGE OF DIES 8 4 THEORY OF CONSTRAINTS 8 5 DATA COLLECTION AND INFORMATION SHARING 8 6 PARETO ANALYSIS 8 7 PROJECT MANAGEMENT AND ASSET LIFE CYCLE 8 8 SPEED UPS 8 9 CYCLE TIME IMPROVEMENTS 8 10 BENCHMARKING 9 A GENERAL TOOL FOR ACCEPTANCE TESTING 9 1 RELIABILITY QUANTIFICATION TESTING 9 2 IMPLEMENTATION STORIES CASE 1 BARREL DUMPER PROJECT CASE 2 COMPUTER SYSTEM UPGRADE CASE 3 MATERIAL HANDLING WHEELS CASE 4 AUTOMATIC CORE LOADING